Heat Exchanger U Tube

Heat Exchanger U Tube

U-shaped heat exchange tube is a tubular structure commonly used in heat exchangers. It is named because its shape resembles the letter "U". It is usually used in shell and tube heat exchangers as one of the main components of heat transfer.
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Description

Heat Exchanger U Tube Description

 

U-shaped heat exchanger tube is the core element of the shell and tube heat exchanger, consisting of a number of metal tubes bent into a U-shape, both ends are fixed to the same tube plate to form a bundle, allowing free expansion to compensate for the difference in thermal expansion. Fluid in the U-shaped tube (tube course) and shell course between the reverse flow to achieve heat exchange.

Stainless steel materials:

304/304L: basic austenitic stainless steel, resistant to weakly corrosive media (e.g. steam, fresh water);

316L: containing molybdenum (2-3%), resistant to chloride pitting (for seawater, salt water)310; duplex steel: e.g. S22053, combining strength and resistance to chloride stress corrosion311 316L: with molybdenum (2-3%), resistant to chloride pitting (for seawater, salt water);

Duplex: e.g. S22053, combining strength and resistance to chloride stress corrosion.

Special materials:

High-temperature conditions: TP321 (Ti stabilised) to resist intergranular corrosion;

Strongly corrosive environments: nickel-based alloys (e.g. Incoloy 825).

Standard:

General Standard: ASTM A213 (American Standard);

High Pressure Certification: ASME SA213 Pressure Requirements.

Heat Exchanger U Tube specification

 

Parameters

Range

Instructions

‌Diameter Φ10mm~Φ76mm

Small pipe diameter (Φ10-25mm) to enhance compactness

W‌all Thickness 0.8mm~8.0mm

≥3mm for high pressure conditions

L‌ength 1.0m~12.0m

Long pipes (>6m) reduce flow resistance

Bending radius

≥1.5 times pipe diameter

Avoid stress concentration at bends

Pressure ≤10MPa

High pressure scenarios such as nuclear power up to 17MPa

 
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Advantages ‌

  • Elimination of thermal stress‌: U-shaped structure can be freely extended and retracted, and can withstand the temperature difference between tube and shell ≥50℃‌; ‌
  • Easy maintenance‌: The overall pull-out design of the tube bundle is convenient for shell cleaning and maintenance‌; ‌
  • High-pressure adaptability‌: The pressure bearing capacity of seamless tube structure (such as cold drawing process) is better than that of straight tube; ‌
  • Compact layout‌: The heat exchange area is increased by 15-20% compared with the fixed tube plate type under the same volume; ‌
  • Corrosion resistance guarantee‌: Mirror polishing (Ra≤0.8μm) reduces scaling and prolongs service life.

 


Applications

 

Industry Applications Material
Petrochemical Crude oil heating/cracking reactor 316L, Duplex Steel
‌Electric Energy‌ Nuclear power secondary circuit/waste heat recovery TP304H, nickel-based alloy
Food and Pharmaceuticals‌ Sterilization equipment/pure steam generator 316L mirror tube
‌Desalination‌ Multiple effect evaporator tube bundle Super Duplex Steel

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